Product Description
Aluminum Synchronous Flat Belt Custom Pulley
Introduction for custom pulley:
Xihu (West Lake) Dis. CHINAMFG CHINAMFG Precision Machining Co., ltd, which is a manufacturer specializing in the machining parts with rich manufacturing and design experience.
Our products include: gringing parts, machining parts, turning parts, lathe parts, milling parts, CNC milling parts, CNC machining parts, CNC turning parts, CNC lathe parts, CNC metal parts, stamping parts, casting and forging parts, assembly service, laser cutting parts, flange and fitting, die casting parts, metal stamping parts, gear and transmission, aluminum profile, automation group, punch parts, and all kinds of custom/customize parts.
Welcome to send us your drawing for CNC parts machining service, we can customize as your requirement.
Our Company for custom pulley:
Technical parameter of custom pulley:
| 1. Material | Aluminum, Brass, Bronze, Copper, Hardened Metals |
| 2. Tolerance | +/-0.05mm |
| 3. Finishing | anodizing, polishing, plating, blacken ect |
| 4. Edges and holes | debarred |
| 5. Surfaces | free of scratches |
| 6. Material capabilities | aluminum, stainless steel, copper, plastic and more |
| 7. Various materials and finishing ways are available | |
| 8. Non-standard aluminum product | |
| 9. Material and finishing comply with RoHS Directive | |
| 10. Small orders are welcome | |
Payment and shipping for custom pulley:
After Service for custom pulley:
Welcome consult with us, we service:
1. Best Solution for your production.
2. Fast delivery for your urgent order.
3. 24Hour online
Surface treatment for custom pulley:
| 1 | Zinc/nickel/chrome plating |
| 2 | hot galvanized |
| 3 | painting |
| 4 | powder coating |
| 5 | Anodize Oxidation, or with colors: like silver, blue, red, etc. |
| 6 | plating, silver-plated, Gold-plated, etc |
| 7 | polishing |
| 8 | electrolytic polishing |
| 9 | sank without electricity nickel |
| etc | etc. |
Detail material sheet for custom pulley:
| Aluminum | 6061-T6, 6063-T5, 7075-T6, 2011, 2017, 2571, 5052, 5083, 6082, etc |
| Stainless steel | SUS303, SUS304, SUS316, SUS316L, SUS430, SUS440, SUS420, SUS201, etc. |
| Steel | Q235, 20#, 45#, Cr12, SKD11, A2, 40Cr, 16Mn, Cr12Mov, etc. |
| Carbon Steel | 1571, 1015, 1571, 1030, 1035, 1040, 1045, etc. |
| Free Cutting Steel | 1211, 12L13, 12L14, 1215, etc. |
| Brass | C11000, C15710, C12000, C26000(HPb59), C36000(C26800), C38500(HPb58, C27200(CuZn37), C28000(CuZn4 |
| Plastic | PVC, PE, PMMA, POM, Telfon, Delrin, PEEK, Nylon, ABS, PC, PP, PA6, PA66, etc. |
Our Experience for custom pulley:
We are with rich experience in processing of various materials,
such as AL6061/7075, SUS303, 304, ESD225/420, DERLIN, SI36H, SS440C, 17-4 ph, Ceramic, Carbide, Engineering Plastics such as PEEK and so on. In addition, we can also provide some special processing, special heat treatment and special electroplating, surface treatment for customer, such as optical grinding, honing, precision EDM specialshaped processing, carburizing, nitriding, vacuum heat treatment and cryogenic treatment, the hard anodized aluminum, steel blue, electrolytic polishing, nickel sank without electricity, silver-plated, gold-plated and so on.
Material: Copper, iron, aluminum, stainless steel, alloy steel, plastic. etc. Which we usually processing are as following show.
More pictures of custom pulley with different material:
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| Condition: | New |
|---|---|
| Certification: | ISO9001 |
| Standard: | GB |
| Customized: | Customized |
| Material: | Aluminum |
| Application: | Metal Recycling Machine, Metal Casting Machinery |
| Samples: |
US$ 80/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What is the role of flat belt pulleys in agricultural machinery and equipment?
Flat belt pulleys play a crucial role in agricultural machinery and equipment, contributing to various operations and functions. Here’s a detailed explanation:
1. Power Transmission:
Flat belt pulleys are commonly used in agricultural machinery to transmit power from an engine or motor to different components. They serve as driving pulleys, connecting the power source to various agricultural implements and equipment such as threshers, pumps, conveyors, and grain elevators. The efficient power transmission facilitated by flat belt pulleys enables the proper operation of these agricultural machines.
2. Belt-Driven Systems:
Many agricultural machines utilize belt-driven systems, where flat belts and pulleys are employed to transfer power. These systems are cost-effective, easy to maintain, and provide smooth power transmission. Flat belt pulleys are key components in these systems, ensuring reliable power transfer and facilitating the movement of materials or the operation of specific agricultural processes.
3. Threshing and Harvesting:
In agricultural machinery such as threshers, flat belt pulleys are integral to the threshing and harvesting process. They drive the rotating mechanisms that separate grain or seeds from the crop plants. The pulleys provide the necessary power to rotate the threshing drum or cylinder, facilitating the separation of grain or seeds from the harvested crop.
4. Irrigation and Water Pumps:
Flat belt pulleys are utilized in agricultural equipment for irrigation and water pumping applications. They drive water pumps that draw water from wells, rivers, or other sources and distribute it for irrigation purposes. The pulleys transmit power from the engine or motor to the pump, enabling efficient water pumping and irrigation operations in agricultural fields.
5. Conveyor Systems:
Agricultural conveyor systems, used for tasks such as transporting crops, seeds, or harvested produce, often incorporate flat belt pulleys. The pulleys drive the conveyor belts, facilitating the movement of agricultural materials within the farm or processing facility. These conveyor systems are crucial for efficient material handling and sorting in agricultural operations.
6. Equipment Adjustability:
Flat belt pulleys offer adjustability in agricultural machinery and equipment. By using pulleys of different sizes or adjusting the pulley positions, the speed ratios and power transmission characteristics can be modified. This adjustability allows farmers and operators to optimize the performance of agricultural machines based on specific requirements, crop conditions, or operational preferences.
7. Versatility and Durability:
Agricultural environments can be demanding, with exposure to dust, moisture, and other challenging conditions. Flat belt pulleys are designed to be versatile and durable, capable of withstanding the rigors of agricultural applications. They are often constructed from materials such as cast iron or steel, ensuring longevity and reliable performance even in harsh agricultural settings.
Overall, flat belt pulleys play a vital role in agricultural machinery and equipment by facilitating efficient power transmission, driving essential components and processes, enabling adjustability, and ensuring the smooth operation of various agricultural operations.
How does the design of a flat belt pulley affect its performance?
The design of a flat belt pulley plays a crucial role in determining its performance characteristics. Here’s a detailed explanation:
1. Groove Profile:
The groove profile of a flat belt pulley affects the grip and traction between the pulley and the belt. Different groove profiles, such as V-shaped, U-shaped, or flat, are used depending on the type of belt being used. The groove profile should be designed to optimize the belt’s contact area and prevent slippage, ensuring efficient power transmission.
2. Diameter and Width:
The diameter and width of the pulley directly impact its mechanical advantage and power transmission capabilities. Larger pulley diameters result in higher belt speeds and increased power transmission capacity, while wider pulleys provide better belt support and reduced belt stress.
3. Material Selection:
The choice of material for the pulley affects its strength, durability, and resistance to wear and corrosion. Commonly used materials include steel, cast iron, aluminum, and plastics. The material selection should be based on factors such as the load capacity, operating environment, and desired lifespan of the pulley.
4. Balance and Alignment:
A well-designed flat belt pulley should be properly balanced and aligned to minimize vibration and ensure smooth operation. Imbalances or misalignment can result in increased noise, reduced efficiency, and premature wear of the pulley and belt.
5. Tensioning Mechanism:
The design of the tensioning mechanism, such as an idler pulley or tensioning screw, can impact the ease of belt tensioning and the ability to maintain proper belt tension over time. A well-designed tensioning mechanism ensures consistent and reliable power transmission by maintaining the optimal tension in the belt.
6. Flanges and Hub Configuration:
The presence of flanges or the configuration of the hub can affect the stability and alignment of the pulley. Flanges help to keep the belt contained within the pulley, preventing lateral movement and ensuring proper tracking. The hub configuration should provide a secure and accurate connection to the shaft, minimizing slippage or misalignment.
7. Surface Finish and Coating:
The surface finish and coating of the pulley can influence its friction characteristics, wear resistance, and corrosion protection. Smooth surface finishes and appropriate coatings can reduce friction, extend the life of the pulley and belt, and improve overall performance.
By carefully considering and optimizing these design factors, flat belt pulleys can be engineered to deliver efficient and reliable power transmission, minimize belt wear, and ensure long-lasting performance in various applications.
What is a flat belt pulley, and how does it function in machinery?
A flat belt pulley is a type of pulley used in machinery that utilizes a flat belt for power transmission. Here’s a detailed explanation:
1. Design and Construction:
A flat belt pulley consists of a cylindrical or disk-shaped body with a flat or slightly concave surface. It is typically made of durable materials such as cast iron, steel, or aluminum. The pulley may have one or more grooves or channels on its surface to accommodate the flat belt, ensuring proper engagement and power transfer.
2. Power Transmission:
The primary function of a flat belt pulley is to transmit power from a driving source, such as an engine or motor, to a driven component in machinery. The flat belt connects the driving pulley (also known as the driver) to the driven pulley (also known as the driven). As the driving pulley rotates, it imparts rotational motion to the flat belt, which in turn transfers the power to the driven pulley. This enables the driven component to perform its intended function.
3. Belt Grip and Traction:
A flat belt pulley provides grip and traction on the flat belt, ensuring efficient power transfer and minimizing slippage. The design of the pulley surface, including any grooves or channels, helps maintain proper belt engagement and prevents the belt from slipping or coming off the pulley during operation. The pulley’s material and surface finish are chosen to optimize friction and traction between the pulley and the belt.
4. Speed and Torque Conversion:
By varying the size of the flat belt pulleys in a machinery system, the rotational speed and torque can be converted according to the desired requirements. The ratio of the pulley diameters determines the speed ratio between the driving and driven components. For example, a larger pulley on the driving side and a smaller pulley on the driven side will result in increased speed at the driven component but reduced torque. This allows for the customization and adaptation of machinery to different operational needs.
5. Tension and Alignment:
A flat belt pulley aids in maintaining proper tension and alignment of the flat belt. Tensioning mechanisms, such as adjustable pulley positions or tensioners, are utilized to ensure optimal tension in the belt. Proper tension prevents slippage and ensures the belt remains tightly engaged with the pulleys. Additionally, flat belt pulleys may incorporate features like crowned surfaces or tracking guides to aid in belt alignment, reducing the risk of misalignment and optimizing power transmission.
6. Maintenance and Replacement:
Regular maintenance and inspection of flat belt pulleys are essential for their proper functioning. It is important to check for wear, damage, or misalignment of the pulley and the flat belt. Any worn or damaged pulleys should be replaced promptly to prevent performance issues and potential failures in the machinery.
In summary, a flat belt pulley is a key component in machinery for power transmission using flat belts. It provides grip and traction, facilitates speed and torque conversion, aids in tension and alignment, and requires regular maintenance to ensure optimal performance.
editor by CX
2024-03-09