China Ceramic/Herringbone/Diamond Conveyor Drive Pulley for Belt Conveyor pulley design

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Merchandise Description

 

Product Description

Conveyor  pulley can be divided into push pulley (head pulley) and turn about pulley (tail pulley), push pulley is the main portion for transmitting the electricity : smooth surface area and rubber surface area, and rubber surface can be classified into smooth rubber surface, herringbone rubber area and CZPT rubber surface to meet up with different specialized requirements. Averting pulley can be classified into smooth rubber surface and sleek steel floor.
 
According to the framework fashion, the 2 type pulley can be divided into 3 gentle obligation, medium duty and heavy obligation.
All the pulley adopt integrated bearing housing which is lubricated and loaded with grease and has 2 types: iron casting and steel casting, the shaft is manufactured of forty five#metal, the shell adopt weld assembly.
 
Conveyor travel pulley Based on the over layout, the pulley is fairly structured, handy type selected, efficiency reputable, prolonged lifespan
Conveyor generate pulley  are of steady framework, excellent overall performance and lengthy working life. They can perform usually in dusty, wet and muddy atmosphere.
 
Turning Pulley.
The turning pulley is employed for modifying the direction of the belt running or growing the wrap angle in between the conveyor belt and the driving pulley .As per distinct carrying capacities,the bend pulley can be divided into 3 calegories:mild responsibility,medium obligation and weighty obligation.The pulley which is utilized for extending the speak to surface area,is usualy used for beneath or equivalent to 45 degree bending.The surface therapy of the bend pulley can be easy steel surface and flat rubber lagging
 

Comprehensive Photos

produce facility

Merchandise Parameters

drive pulley technological info
Sort Belt width(mm) Standard Diameter(mm) Length(mm)
Drive Pulley           five hundred 500 Length of the pulley depends on the belt width of the conveyor 
650 five hundred~630
800 630~a thousand
a thousand 800~1150
1200 800~1150
1400 a thousand~1350
1600 1150~1600
1800 1150~1800
2000 1350~2000
2200 1600~2200
2400 1800~2400
Bend Pully           five hundred 250~five hundred
650 250~630
800 250~1000
one thousand 250~1600
1200 250~1600
1400 315~1600
1600 four hundred~1600
1800 400~1600
2000 five hundred~1600
2200 630~1600
2400 800~1600

Packaging & Shipping

Organization Profile

HangZhou Port Shipbuilding & Machinery Market Co., Ltd (RPIC) are a complete group organization which is engaged in the layout, manufacture, set up and upkeep of port bulk-handling tools. Our organization has the Third-amount Qualification of Machinery & Electrical Equipment Set up Company and 1st-Stage Qualification of Products Routine maintenance Business. Our organization has previously passed ISO9002: 2000, ISO14001 and OHSMS18001 technique certification.

The company of our business covers the layout, manufacture, set up and upkeep of steel framework assignments, belt conveyor technique initiatives, port auxiliary products, port managing equipment and their add-ons. The principal products of our company consist of touring stackers, running mechanisms of portal cranes, belt conveyors, loafer rollers, pulleys, grabs and many others.

The products and providers of HangZhou Port Device Engineering Co., Ltd. Distribute all above domestic and overseas port sector, electric electrical power business, metallurgy sector, power industry, cement business, food industry, paper sector, and so on.
With professional technical teams, beautiful processing equipment, modern administration techniques and handy transportation, our firm adheres to the business philosophy of “integrity and innovation, working tough to manufacture higher high quality items and constructe exceptional tasks, supplying clients with value-extra providers”.

The quality manage is carried out throughout the whole manufacturing procedure. We pursue perfection in the style and production of each item. With innovative processing gear, we are committed to delivering excellent quality items and providers.

RPIC is a major specialist bulk materials conveying program tools supplier. The potential of conveying equipment can achieve 10, 000t/h.

RPIC is a expert products set up and maintenance service provider which has the Very first-stage Qualification of the Equipment Servicing Organization.

Our merchandise are nicely bought to Europe, Australia, America, Asia and African.

We welcome all businesses to speak to us for company negotiation

Our Benefits

Advantage of Push Pulley

* Drive pulley is the principal ingredient of the belt conveyor transmission energy, its way to travel the belt conveyor is with one pulley, double-pulley and multi-pulley.
* Pulley procedure is steady, with reliable quality, servicing-free of charge.
* The style of pulley should completely take into account the pressure situation at all points.
* Pulley composition should be in accordance with the drive to use various structural design and production.

Edge of Bend Pulley

* Bend pulley is mainly used to adjust the path of the conveyor belt or to push the conveyor belt to increase the angle with the drive pulley.
* Bend pulley is outfitted with a compact composition, light bodyweight, minimal occupancy, reliable performance, beautiful physical appearance with risk-free and handy use.
* It can nonetheless perform correctly in massive dust, damp mud and other harsh situations.
 
 

effective circumstances

our certification

FAQ

1.Q: Your bearing sort and model usually use?
 A: Huge clearance C3 ZZ type deep ball bearing with LYC, NSK, SKF,FAG  etc. In accordance to customer’s demands.
2.Q: How is your Payment Term?
A: T/T or L/C. One more payment term we can also talk about.
3.Q: Can you personalize it?
A: We support customization in accordance to your ask for.
four.Q: What is actually the MOQ?
A: 1 piece.
five.Q: What’s the manufacturing potential of your pulley and belt conveyor? 
A: pulley  1,000 pcs/year.
six.Q: What’s your pulley’s lifespan?
A: Our pulleys have a lengthy lifespan with excellent functionality and usually make confident 30000 to 50000 hrs beneath the regular website and operation.

To Be Negotiated 1 Piece
(Min. Order)

###

Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
Bearing Type: Double Sealed Bearing
Pulley Diameter: 250mm to 2400mm
Pulley Tube: Q235 Carbon Steel
Shaft: Q235 Carbon Steel, 45# Steel(GB) Equal to C45

###

Customization:

###

drive pulley technical data
Type Belt width(mm) Standard Diameter(mm) Length(mm)
Drive Pulley           500 500 Length of the pulley depends on the belt width of the conveyor 
650 500~630
800 630~1000
1000 800~1150
1200 800~1150
1400 1000~1350
1600 1150~1600
1800 1150~1800
2000 1350~2000
2200 1600~2200
2400 1800~2400
Bend Pully           500 250~500
650 250~630
800 250~1000
1000 250~1600
1200 250~1600
1400 315~1600
1600 400~1600
1800 400~1600
2000 500~1600
2200 630~1600
2400 800~1600
To Be Negotiated 1 Piece
(Min. Order)

###

Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
Bearing Type: Double Sealed Bearing
Pulley Diameter: 250mm to 2400mm
Pulley Tube: Q235 Carbon Steel
Shaft: Q235 Carbon Steel, 45# Steel(GB) Equal to C45

###

Customization:

###

drive pulley technical data
Type Belt width(mm) Standard Diameter(mm) Length(mm)
Drive Pulley           500 500 Length of the pulley depends on the belt width of the conveyor 
650 500~630
800 630~1000
1000 800~1150
1200 800~1150
1400 1000~1350
1600 1150~1600
1800 1150~1800
2000 1350~2000
2200 1600~2200
2400 1800~2400
Bend Pully           500 250~500
650 250~630
800 250~1000
1000 250~1600
1200 250~1600
1400 315~1600
1600 400~1600
1800 400~1600
2000 500~1600
2200 630~1600
2400 800~1600

Overview of Different Types of Pulleys

A pulley is a wheel mounted on a shaft or shaft. Its purpose is to facilitate the movement or change of direction of the cable or taut rope, and to transmit power between the cable and the shaft. Pulleys are typically used for lifting, winding or forklift applications. If you are building your own pulley system, the following design and installation considerations should be followed. This article will give you an overview of the different types of pulleys.
pulley

Pulley System Mechanics

There are many different ways to utilize the mechanism of the pulley system. The most basic pulley system consists of a fixed wheel and a support frame. Both components are connected by ropes or cables used to support the load. A pulley system is effective when the force required to lift the load is less than the weight of the object being lifted.
One way to use a pulley system is to suspend a block with a mass of 0.80 kg on a fixed pulley. Then another person can hang a bucket weighing up to 40kg. The weight of the bucket is transferred to the fixed pulley. The rope is attached to the pulley by a loop or sling. The rope will spin and pull on the barrel or block.
The pulley system is also an important tool for lifting heavy objects. Pulleys are often used in construction equipment to make lifting heavy objects easier. Gun tackles, yard tackles, and stationary tackle systems are common examples of these devices. They use the mechanical advantage of the design to guide the force that lifts the object. If you want to learn more about pulley systems, visit Vedantu. This website will provide you with a full description of the mechanism and its application.

Types of pulleys

Many different types of pulleys are used to lift heavy objects. They change the direction of the force and are an integral part of the cable system. Therefore, pulleys can move large and heavy objects more easily. However, before buying a pulley, you should have an idea of ​​the benefits it brings. Below are some of the most common uses for pulleys.
Conical Pulley: Consists of several small conical pulleys connected to each other. The larger base of one pulley is used to guide the force. Round pulleys are used in the same way as step pulleys. They are widely used in industry and can be purchased at any hardware store. Pulleys are a huge investment, and the benefits they provide far outweigh the cost.
Movable Pulls: These are similar to their names, but work by allowing objects to move with the pull. Their movable parts are attached to the object to be lifted. They are also ideal for lifting heavy loads and can be found in utility elevators and construction cranes. They are also used in many other industries. They can also be made of wood, plastic or metal. The type of pulley you use depends on its intended use.

Mechanical Advantages of Pulley Systems

A pulley system is a simple machine that reduces the effort required to lift heavy loads. This mechanical advantage is proportional to the number of loops. For example, if you have a single rope loop, you must apply equal force to lift the weight. When you add another rope loop, you can lift heavier weights just by applying the same force. Therefore, a pulley system is an excellent way to use gravity to your advantage.
Mechanical advantage is a measure of the effectiveness of a pulley system. This ratio of force to work is called the mechanical advantage. In other words, if the rope system has a large mechanical advantage, it means that it requires less force to lift heavier loads. This advantage is usually measured in kilograms and is the same for all pulley systems. In general, the greater the mechanical advantage, the less effort is required to lift the load.
The mechanical advantage of a pulley system is that a single movable pulley requires half the force to lift an object than a single fixed pulley. Assuming frictionless bearings, the MA of a single pulley system is 2, similar to the MA of a single lever. A single pulley travels twice as much as it takes to move heavy objects manually.
pulley

Considerations when designing and installing a pulley system

The capacity of the pulley depends on the type and diameter of the cable. Besides its diameter, its sheath should also support it well. The basic function of the pulley is also important. However, most people tend to ignore the pulley selection process, resulting in ineffective load-pull capabilities. To avoid such problems, different parameters must be carefully considered during design and installation.
During the design and installation of the pulley system, the ratio of the cable diameter to the largest pulley diameter must be considered. Those who work in the industrial sector will have an idea of ​​this ratio. The greater the D:d ratio, the greater the capacity of the cable to withstand the load. The best way to ensure secure design is to take the right information and use it to design a system that is both robust and secure.
When designing a pulley system, it is important to remember that the pulley needs to have enough power to operate safely. In addition to horsepower, the belt should have sufficient elongation to absorb shock loads. If the elongation of the belt is very small, it is very likely that the teeth will be sheared or broken, causing serious damage to the system. Extensive belt sag should be compensated for by offsetting the driven pulley. Finally, the frame supporting the pulley should be rigid. Otherwise, the non-rigid frame will cause center distance and tooth skipping changes.

Add more pulleys to the system

Adding more pulleys to the spool might have some effect. The friction between the rope and the pulley increases with the number of pulleys, which in practice limits the number of spools. The best solution is to combine the pulleys into one housing. If the load is small enough, adding a few pulleys probably won’t make a difference.
Using multiple pulleys allows a single load to be lifted with half the force required. The longer the rope, the greater the mechanical advantage. In fact, a spool can withstand a load of 100 N. Additionally, adding more pulleys quadrupled the mechanical advantage. In this case, a single 100 N load would require a force of 25 Newtons.
When the rope is used, it stretches as the weight of the object increases. This will make the rope longer, increasing its length and increasing the distance over which the load can be lifted. Eventually, the rope will break and the lifted object will fall. Then you will have to buy a new rope. It may seem like an expensive proposition, but it pays off in the long run.

cast iron pulley

Cast iron pulleys are the most popular choice among industrial users. They are made of solid cast iron and usually cost very little. Their rims are held in place by a mesh that extends from a central boss. They also have spokes and arms that hold them in place. These pulleys are ideal for a variety of applications including fan belts, compressors and conveyors.
V-groove drive pulleys are ideal for general purpose pulleys. It has an inner diameter of one inch and is commonly used in feeders and ventilation curtain systems. Its steel straps prevent rust and ensure it meets or exceeds industry standards. 3-1/2″ cast iron pulleys are also available. In addition to the V-groove drive pulley, there are similar pulleys for power transmission. The V-groove drive pulley is powder coated for added durability.
The cross section of the arm is elliptical, with the long axis twice as long as the short axis. The radius of the arm is equal to the diameter of the pulley. The thickness of the arm is a key factor to consider when purchasing a pulley. If you’re not sure which material you need, you can always consider wooden or steel pulleys. They are lighter and have a higher coefficient of friction than metal pulleys.
pulley

timing pulley

Plastic timing pulleys have many advantages over steel timing pulleys. On the one hand, they are lightweight and corrosion resistant, making them ideal for applications that do not require high torque and tensile strength. Another benefit is their resistance to high temperatures. Plastic timing pulleys are ideal for applications involving flammable gases, solvents or particles. They can last for many years. For more information on the different types of plastic timing pulleys.
Vertical shaft drives require flanged timing pulleys. For large span drives, at least one of these pulleys must be flanged. The flange provides a secure connection to the shaft and prevents ratcheting of the timing belt. Finally, HTD timing belt teeth prevent timing belt ratcheting. These teeth need a large enough space to be seated. However, they can also cause a backlash. These pulleys are not suitable for applications where positional accuracy is critical.
Timing belt systems are designed to avoid such problems. The drive shaft and the driven shaft are aligned with each other. The pulleys are located on different planes and are connected by pitch lines. The pitch line of the timing pulley coincides with the pitch line of the belt. These pulleys are also easier to implement and maintain. It is better to use a synchronous system because the resulting gear system emits less noise than other systems.

China Ceramic/Herringbone/Diamond Conveyor Drive Pulley for Belt Conveyor     pulley design	China Ceramic/Herringbone/Diamond Conveyor Drive Pulley for Belt Conveyor     pulley design
editor by czh 2022-12-25

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